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New LEM 2000A current transducer with integrated DSP

LEM IN2000 current transducer

LEM have announced a 2000A closed loop current transducer which uses a new approach to ripple cancellation at the fluxgate drive frequency.  Reduced ripple means an increased resolution and a higher signal to noise ratio than previous generations of current transducer.

The IN2000 fluxgate type current transducer integrates a high performance DSP in the feedback loop to maximise signal processing in the digital domain.  This ensures immunity to temperature effects, interference and supply voltage variation after the ADC. Offset and offset drift are also significantly improved.

 

Integrated DSP shapes the drive waveform

The DSP reduces fluxgate drive signal interference and ripple at a fixed frequency of 16kHz. Instead of simply switching the fluxgate voltage between positive and negative values, the drive waveform is shaped to reduce higher frequency harmonics. The remaining interference is eliminated by driving a ripple compensation coil. The DSP also includes flash memory which stores calibration parameters for individual transducers. Ripple compensation is kept constant using a local loop to keep the fluxgate drive constant. Earlier transducers allow the fluxgate excitation frequency to vary in order to keep the current amplitude constant.

High accuracy and low noise over temperature

The IN2000 delivers high accuracy and low noise over a wide temperature range. After calibration, the remaining peak-to-peak ripple is less than 50ppm (0.005%) relative to the full scale transducer output between -40 and +85 degC.

Comparison with previous generation

The graph below compares the IN2000 transducer output ripple at the fluxgate drive frequency to a previous generation transducer. Before calibration, the ripple of the compensation circuit is comparable with the spikes of the previous generation. After calibration, the ripple disappears into the noise at the output.

Shielding from interference

The IN2000 uses a metallic housing to shield from external sources of interference. EMC immunity is further improved by locating the fluxgate inside the primary magnetic circuit.

Overload and supply voltage fault detection

The IN2000 reacts to overload conditions and is self-protected by software that checks external and internal supply voltages. When a fault is detected, the IN2000 gives a status output on a dedicated connector pin.

Target applications

The IN2000 has a measuring range up to 3000A and is intended to deliver the high levels of performance required for increasingly demanding applications such as test equipment, medical equipment, precision motor control and metering.

 

Useful links

Current transducers

Datasheet

pdf-icon

IN2000S Datasheet

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New AgileSwitch SiC gate driver optimised for 62mm modules

To support the rapid migration of high-power industrial systems from IGBTs to silicon carbide (SiC) devices, AgileSwitch has announced a series of plug-and-play SiC MOSFET gate drivers for 62mm modules. Typical applications include heavy-duty traction vehicles, auxiliary power units in trains and induction heating systems. The patented Augmented Turn-Off™ switching technique, high noise-immunity design and the advanced monitoring/fault reporting facilitate conversion from IGBTs to 62mm SiC MOSFET power modules.

Designers want high speed switching using smaller, lighter, less expensive system components

“Designers want the benefits of switching at higher speeds using smaller, lighter, less expensive system components,” says Rob Weber, CEO of AgileSwitch. “Typically, this can only be achieved by reducing the switching efficiency, which effectively negates much of the benefit. The 62EM series enables higher switching frequencies and high efficiency by dramatically reducing the secondary effects of high switching frequency: voltage overshoots, ringing and false short circuit reporting.”

Safe operation at higher frequencies

By reducing turn-off spikes and ringing, SiC MOSFET modules can be safely operated at the higher frequencies that enable dramatic increases in power conversion density. This allows SiC MOSFET modules to be operated closer to their rated specifications, resulting in size, cost and performance improvements.

Designed for harsh environments

The 62EM gate driver is designed for harsh, high-noise environments. It is equipped with powerful diagnostic and troubleshooting tools and it continuously monitors critical parameters such as temperature and DC link voltage. A white paper describing the performance improvements achieved using ATOff is available.

White Paper

pdf-icon

Effects of Augmented Turn-Off on Silicon Carbide Module Performance

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Best DC link capacitor in the world? Power Ring from SBE

Power-ring-capacitor spray-end-diagram

How good is a Power Ring capacitor?

The Power Ring design results in lower losses, lower inductance and a higher ripple current rating than traditional film capacitor technology. The ring shape provides extremely low internal losses (ESR) and dramatically lowers the inductive properties (ESL). SBE’s Power Ring capacitors show ESR values as low as 0.15 mOhm for a 1000µF – 600V DC Link.

The graph of temperature versus ripple current (above) illustrates the huge improvement in thermal performance delivered by the Power Ring design versus a conventional array of film capacitors. This performance improvement translates to a more efficient use of microfarads where high ripple current is an issue. Design can be optimised for current-handling rather than having to “bulk up” on capacitance only for current handling survival and lifetime requirements – a strategy which has the side-effects of increased cost and size.

How do they do it?

The ultra-low ESR is achieved by shortening the current path between the electrodes. SBE’s patent-pending segmented end spray approach divides the metal end spray into “floating” segments (see diagram). Unlike conventional capacitors, the loss between film and end spray metalisation is so low that current in the end spray can be the dominant loss contributor. The capacitor element ESR can be as low as 50μΩ and the ESR of the end spray/braid can be less than 10μΩ.

Power ring v snubber capacitor

A Power Ring DC link capacitor with integrated bus bar offers a loop inductance that can eliminate the need for a snubber circuit. Snubber capacitors get very hot since they are connected to the IGBT pins (often the hottest point other than under the die itself) and are almost never directly cooled due to the difficulty of connecting cooling plates. Their small size and poor cooling mean snubber capacitors are usually the weak link in the reliability chain for an inverter.
As usable operating voltage increases there can be a tendency to add a snubber to get every bit of safe operating voltage out of a system. The integrated Power Ring capacitor is a more effective method of reducing overshoot, and therefore increasing safe operating voltage, without compromising reliability or system lifetime.

In short…

A cooler DC link capacitor means a longer lifetime. A lower ESL means reduced overshoot and undershoot which reduces stress. Removing the requirement for a snubber capacitor means lower costs, a smaller design and a longer lifetime.

Useful links

Power Ring capacitors

GT series – snubber capacitors

KPST series snubber capacitors

Capacitors from PPM Power

 

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ESP high pulse load resistor

ESP-resistors-4-3-thumbnail

Compact solution for high power pulsed applications

ESP resistors from EBG provide a highly compact solution for high power, pulsed, low frequency applications such as:

  • Inrush current limiting
  • Capacitor pre-charge and discharge
  • Motor control units
  • Power supplies,
  • Battery charging systems
  • Inverter drives.

Right now, these resistors are popular in electric vehicle subsystems as pre-charge resistors and in-rush current limiting devices for industrial power control systems.

ESP resistor

Large energy pulses

The special resistive element provides a highly reliable, non-inductive current path capable of handling large energy pulses up to 3300 joules over one second.

Small footprint

The EBG ESP resistor has a very small footprint when compared with thick film, ceramic and wire wound resistors with equivalent peak power ratings, an essential feature for applications where where space is very limited such as electric vehicles or military systems.

Resistor technology comparison table

Resistor Technology Peak Power Rating Physical Size
Thick film + x
Wire wound ++ xxxx
Ceramic +++ xxxx
EBG ESP +++ x

Superb build quality

The resistor has superb build quality with large end caps and M4 threads for multiple mounting options. Two diameter sizes are available: 14mm and 20mm. Both sizes are 62mm in length with resistance values between 10 ohms and 1K ohms. Tolerances are +/-5% or +/-10%. If you require tighter specifications please contact a member of the PPM Power technical sales team on 01793 784389.

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LeClanché equivalents to obsolete Epcos MKV (B25835) caps

TDK / EPCOS have now withdrawn their MKV (B25835) series of capacitors which are based on polypropylene in oil – now a rather outmoded technology. For customers seeking a replacement, LeClanché supply dry film caps using the latest metallised polypropylene film technology. In most cases these represent a drop-in alternative yet provide all of the advantages of film technology due to LeClanché’s unique design and innovative manufacturing process.

  • No hazardous materials
  • No liquids
  • Self-healing film
  • Mount in any position
  • Very long lifetimes
  • “Soft” landing at end-of-life

Examples of LeClanché equivalents for EPCOS B25835 MKV series

TDK / Epcos / Siemens Capacitor Leclanché Capacitor Voltage Capacitance
B25835K1105K7 PAM 150-1.0 cv4 (K) 1.5kVAC 1µF
B25835M0104K007 PAM 140-010 cv4 (K) 1.4kVAC 100nF
B25835M6474K007 PAM 90-047 cv4 (K) 900VAC 470nF
B25835K2104K007 PAM 340-010 cv4 (K) 3.4kVAC 100nF
B25835M0105K007 PAM 140-1.0 cv4 (K) 1.4kVAC 1 µF
B25835M6225K7 PPM 160-2.2 cv4 (K) 1.6kVAC 2.2 µF
B25835M0225K007 PAM 140-2.2 cv4 (K) 1.4kVAC 2.2 µF
B25835-M474-K7 PAM 140-047 cv4 (K) 1.4kVAC 470nF
B25835M2474K7 PAM 340-047 cv4 (K) 3.4kVAC 470nF

This is not an exhaustive list. Please contact PPM for more information.

Capacitors from PPM Power

 

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New 300W HV DC-DC converter modules

The PH-A280 series of high voltage input DC-DC converters from TDK-Lambda are now available with 300W output. The DC-DC power modules have a range of 200 to 425Vdc, and are suitable for use in applications using a 380V DC bus such as data centres, telecommunications and renewable energy. The four new models are rated at 12V / 25A, 24V / 12.5A, 28V / 10.8A and 48V / 6.3A. These extend the 50 to 150W PH-A280 product range which already includes outputs of 3.3V, 5V, 12V, 24V, 28V and 48V. 

Greater Adjustment Range

The 300W models have a greater adjustment range of -60% to +20% to accommodate non-standard voltages and can provide full load with -40°C to +100°C baseplate temperatures.  The range offers efficiencies of up to 92%,

Hardware Format

The units follow the industry-standard half-brick package (61.0 x 12.7 x 57.9mm).

Cooling

The converters can also be conduction cooled making them suitable for use in sealed outdoor enclosures or liquid cooled applications.

Five year warranty

All PH-A280 modules include:

  • Five-year warranty,
  • Remote on-off
  • Over-current and over-voltage protection.

Isolation

The series is fully isolated with an input to output isolation of 3,000Vac.

Environmental certification

Certified to IEC/EN 60950-1, UL/CSA 60950-1 with CE marking for the Low Voltage and RoHS2 Directives.

Useful links

High Voltage DC-DC power supplies

Overview of power supplies available from PPM

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PHA-280 Datasheet

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Why use nanocrystalline magnetic material?

Nanocrystalline image

Nanocrystalline is a soft magnetic material composed of 82% iron which has been dubbed the future of magnetic materials in power electronics.  Higher permeability means lower loss transformers, which can translate to large reductions in size and weight.

Lower losses, smaller size and reduced weight

The losses of a Nanocrystalline core can be up to two-thirds less than an equivalent Nickel Supermalloy core and up to 80% less than for toroid geometries. Less power is dissipated by the transformer (or inductor) and means the size of cooling components can be reduced.

Ease of switch over from other materials

Nanocrystalline can be formed into any shape and therefore offers a drop-in replacement for existing cores manufactured from other materials, such as Supermalloy or ferrite.

Nanocrystalline v Supermalloy

Nanocrystalline material is more suitable than Supermalloy in applications such as high frequency/broadband transformers, broadband current sensors, high frequency filter chokes and pulse transformers because nanocrystalline offers:

  • High permeability over a broad frequency range
  • High saturation flux density
  • Low losses

Soft magnetic cores from PPM Power

PPM Power can supply tape-wound soft magnetic cores manufactured by MK Magnetics from a range of materials, including grain-oriented silicon steels, 50% and 80% nickel alloys, amorphous material, cobalt alloys and nanocrystalline. Cores up to 1.8m x 1.8m / 1800Kg and strip widths up to 0.6m are possible.

potential magnetic core weight reductions based on material

Potential magnetic core weight reduction (2000 Gauss, 20kHz)

Comparison of magnetic materials

Material Losses Saturation Permeability
Grain Oriented Silicon Steel x ***** ++
Standard Crystalline Permalloy xxxxx **** ++
Advanced Silicon Steel xxxx *** +++
Fe-Amorphous Steel xxx **** +
High Performance Ferrite xxx * ++
Advanced Crystalline Permalloy xxx ** ++++
Co-Amorphous Alloys xx ** +++
Nanocrystalline Alloys x **** +++++

Feature image in homepage newsreel is by Kapsid_Schema-01.jpg: Gleiberg derivative work: Hic et nunc – derived from  Kapsid Schema-01.jpg: , CC BY-SA 2.0 de, Link

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Single pin HV connectors now prefabricated with 30kV cable assembly

GES high voltage connector S series news image

GES connectors have announced that the S-series of single-pin high voltage connectors is now available prefabricated as a cable assembly. With all electrical connections potted, there is no air in the terminations. This reduces partial discharge (micro-sparks) which means lower noise and longer lifetimes. The S-series is a premium-quality single-pin connector for classic high voltage applications such as HV outputs on high-voltage power supplies.

The S series is available in four variants for operating voltages from 10 to 40 kVDC (testing voltage 15-60 kVDC) at a rated current of up to 30A*. A shielded 30 kV quality cable is used to a cable length specified by the customer.

GES Electronic & Service have supplied connectors for a multitude of high voltage applications worldwide.  GES HV connectors are exceptionally reliable, long-lasting and well-engineered.

High voltage connectors

S-series single-pin HV connectors

*max. continuous current 40 A, surge current 3000 A.

GES 10kV high voltage connector HSB10

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New 350W ultra-high power resistor

EBG have expanded the UXP series of ultra-high power resistors to include the UXP350. Using thick-film technology, the UXP series has an operating temperature range of -55°C to +150°C and a maximum working voltage of 5kV DC. Higher voltages and other temperature coefficients are available on request. Resistance tolerance is+/- 5% to +/-10%.

Often used as a snubber resistor to compensate for C-R peaks in traction power supplies, the UXP series is also intended for use in speed drives, power supplies, control devices and robotics. The UXP portfolio covers power ratings from 300W to 2000W.

pdf-icon

UXP350 datasheet

UXP2000 ultra high power resistor from EBG

About EBG resistors

EBG has been a leading manufacturer of non-inductive thick film resistors since 1977. The manufacturing process is state-of-the-art, producing precision resistors for high voltage, high power, and pulse loading applications.

The EBG product range consists of over 350 standard and custom models of high voltage resistors, power resistors, pulse resistors, current sense resistors, load resistors, high power resistors, and matched divider resistor sets. Form factors available include cylindrical, flat, TO220, TO247, SOT227  and many custom power footprints. Normal lead time for standard or custom products is 8 weeks or less.

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New 3.2kW three-phase AC-DC power supply

TDK-L-TPS3000 AC-DC industrial power supply newsreel image

PPM Power can now supply a series of 3-phase AC-DC power supplies delivering up to 3200W in a 2U package. The TPS3000 series from TDK Lambda operates from a wide range Delta or Wye 350 – 528Vac 3-phase input, avoiding the requirement for step-down transformers and assisting phase load current-balancing. Models are available with a nominal voltage of either 24 or 48v.  The 24V model can deliver up to 3200W at 133.3A. The power supply isolation is 3kVac input to output, 2kVac input to ground and 500Vac output to ground.

TDK-L TPS3000

Features:

  • Isolated AC fail,
  • DC-good and dropped-phase signals,
  • Remote on/off,
  • Remote sense
  • 12V 0.3A standby supply.

Ideal applications

  • Test and measurement
  • Lasers
  • RF power amplifiers
  • Semiconductor fabrication.

Other information

  • Parallel Operation – up to eight units can be connected in parallel for higher power and internal ORing FETs allow redundant operation.
  • High efficiency over a wide temperature range – the 92.5% efficient unit can operate at full load in ambient temperatures of up to 50°C and deliver up to 55% load at 70°C.
  • Cooling – internal temperature-controlled fan to reduce noise.
  • Case dimensions – 107 x 84.4 x 324mm (W x H x D) – suitable for 2U high racking systems
  • Standards compliance – All models certified to UL/CSA 60950-1, IEC/EN 60950-1 and carry the CE mark for Low Voltage and RoHS2.
  • Radiated emissions – complies with EN55022-A and meets the IEC 61000-3-2 harmonics, IEC 61000-4 immunity and SEMI F47-0706.
  • PMBus™ communications interface – allows remote monitoring of output voltage, output current, internal temperature, status signals and fan speed. In addition, output voltage, overcurrent limit and remote on/off can be programmed via the PMBus™. Output voltage can also be adjusted between 19.2 – 29V and the current limit point by 70-105% using front panel potentiometers or an analogue 0-5Vdc voltage.

Useful links

TPS3000 product page

Low voltage AC-DC industrial power supplies

PPM power supplies page.

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More Information?

Telephone +44 (0)1793 784389 or email: sales@ppm.co.uk